Lithium-ion Battery OEM/ODM Service Solution

1. Company Overview

Your Trusted Battery Manufacturing Partner
We specialize in high-performance lithium-ion battery solutions, offering end-to-end OEM/ODM services from cell design to mass production. With ISO 9001, IATF 16949 certifications, and patented manufacturing processes, we ensure premium quality, safety, and performance for diverse applications.

Key Advantages:

• Full Customization – Tailored cell chemistry, dimensions, and BMS integration
• Advanced Technology – Low-IR winding, fast-charge electrolytes, and enhanced cycle life
• Scalable Production – Prototyping (from 100pcs) to high-volume delivery (1MWh+/month)
• Global Compliance – UN38.3, CE, RoHS, and IEC 62133 certified

2. OEM/ODM Service Scope

2.1 OEM Service (Branded Manufacturing)

2.2 ODM Service (Design & Development)

3. Cooperation Process

5-Step Workflow for Seamless Collaboration

1. Requirement Analysis
• Submit your specs (voltage, capacity, size, discharge rate).
2. Proposal & Quotation
• Receive technical solutions and pricing within 3 business days.
3. Prototyping
• Get functional samples in 15-30 days (3 free design revisions).
4. Mass Production
• Launch production after NDA signing, with 30-45 days lead time.
5. Quality Assurance & Delivery
• Full testing (grading, cycle life, safety) with 2-year warranty support.

4. Applications

• Consumer Electronics – TWS earbuds, smartwatches, tablets
• Energy Storage Systems (ESS) – Solar storage, portable power stations
• Power Tools – High-rate batteries for drills, lawnmowers
• E-Mobility – E-bikes, scooters, robotics

5. Quality & Compliance

• 100% Testing – Capacity grading, 500+ cycles @80% capacity, nail penetration test.
• Certifications – UN38.3, IEC 62133, RoHS, REACH, and MSDS documentation.
• Traceability – Batch-specific QR codes for full production history.

6. Why Choose Us?

•  10+ Years Expertise – Proven track record in lithium-ion battery innovation.
•  Rapid Prototyping – Accelerate your product development cycle.
•  Cost-Effective – Competitive pricing without compromising quality.
•  Dedicated Support – 1-on-1 project management from design to delivery.

7. Contact Us

Ready to discuss your project? Let’s collaborate!

• Quality Control Process Chart

• Quality Control Process

• Production Line

1. Mixing

   • English: Active materials (cathode: LiCoO₂/LiFePO₄; anode: graphite), conductive agents, and binders (e.g., PVDF) are mixed with solvent (NMP or water) to form homogeneous slurry.
     

2. Coating

   • English: Slurry is uniformly coated onto metal current collectors (Al foil for cathode, Cu foil for anode) via coating machine, with controlled thickness and areal density.
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3. Drying
   
   • Wet coating is dried in ovens to evaporate solvent, forming porous electrode structure.
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4. Calendering

   • Dried electrodes are compressed by calendering rolls to enhance energy density and mechanical strength.
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5. Slitting

   • Wide electrodes are slit into narrow strips matching cell dimensions.
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6. Tab Welding

   • Metal tabs (Al for cathode, Ni for anode) are ultrasonically welded to current collectors.
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7. Winding

   • Anode, cathode, and separator (PP/PE) are wound into "Jelly Roll" structure with controlled tension and alignment.
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8. Assembly

   • Wound core is inserted into steel/aluminum case with insulating gaskets.
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9. Electrolyte Injection

   • Electrolyte (LiPF6/organic solvent) is injected in dry room to wet electrodes and separator.
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10. Sealing

    • Cell is sealed via laser welding or crimping to prevent leakage.
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11. Formation

    • Initial charging activates the cell and forms SEI layer (on anode).
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12. Aging

    • Cells rest to stabilize chemical properties.
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13. Testing

    • Tests include voltage, IR, capacity, cycle life, and safety (e.g., nail penetration, overcharge).
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Lithium-Ion Battery R&D Service Proposal

(Customized Solutions for Next-Generation Energy Storage)

1. R&D Capabilities Overview

Advanced Battery Technology Innovation
We provide full-spectrum R&D services for lithium-ion batteries, from material selection to prototype validation. Our team specializes in:

• Next-gen chemistries (High-Ni NMC, Silicon Anodes, Solid-State)
• Structural innovation (Tabless Design, Multi-Electrode Configurations)
• Performance optimization (Fast-Charge, Ultra-Long Cycle Life, Extreme-Temp Operation)

Core Lab Equipment:

• Glove Box (Argon Environment)
• Electrochemical Workstations (Biologic, Arbin)
• SEM/XRD for Material Analysis
• Thermal Imaging & Abuse Testing Systems

2. Custom R&D Service Packages

Package A: Material Development

Package B: Cell Design & Prototyping

Package C: Application-Specific Solutions

3. Stage-Gate Development Process

Phase 1: Discovery

• Target specification definition
• Material screening (DFT calculations + ML-assisted selection)

Phase 2: Proof-of-Concept

• Coin cell validation (200 cycles @1C)
• Thermal runaway threshold testing

Phase 3: Engineering Samples

• Pouch/cylindrical prototype builds
• Design-for-Manufacturing (DFM) review

Phase 4: Pre-Production

• 100-cell pilot batch
• IEC 62619/UL 2580 compliance testing

4. IP Strategy & Collaboration Models

Option 1: Joint Development

• Shared IP ownership
• Co-patenting opportunities

Option 2: White-Label R&D

• Your brand, our technology
• Exclusive rights transfer

Option 3: Feasibility Studies

• Technical due diligence reports
• Technology roadmap consulting

5. Project Milestones & Investment

Typical R&D Budget Range:

• Exploratory Research: $50K-200K (3-6 months)
• Commercial-Grade Development: $300K-1M (12-18 months)

6. Why Partner With Us?

• Patent Portfolio – 15+ granted patents in battery tech
• Cross-Industry Expertise – From consumer electronics to aerospace
• Fast-Track Scaling – Direct handoff to our 1GWh production lines

7. Initiate Your Project

• Step 1: Submit your requirements via [R&D Questionnaire Form]
• Step 2: Receive technical proposal within 5 business days
• Step 3: Kickoff meeting with assigned PhD-level team

Company Development History

Founding & Innovations (2020-2025)

Established in 2020, our company began as a research-driven startup focused on lithium-ion battery technology. Our early breakthroughs in high-energy-density cell design quickly positioned us as an emerging leader in the energy storage sector.

Technological Leadership & Global Reach (2021-Present)

2021: Unveiled all-solid-state battery prototypes with 400+ Wh/kg energy density, targeting aerospace and premium EVs.

2022: Expanded to Europe and North America, securing UN38.3/IEC 62133 certifications.

2023: Mass-produced sodium-ion batteries, reducing costs by 30% for renewable energy storage. Annual capacity surpassed 5GWh.

2024: Pioneered semi-solid-state battery technology, resolving leakage risks while boosting energy density by 20%.

Future Vision (2025-2030)

2025: Begin gigafactory construction for solid-state batteries, aiming for 10 GWh/year output.

2026-2028: Achieve 100% green manufacturing via solar-powered facilities and closed-loop recycling.

2030: Target carbon-neutral operations and top-tier global market share in next-gen batteries.

Battery Technology Solutions – Service Overview

About Us

Shenzhen Jianheng Technology Co., Ltd. is a leading innovator in advanced battery technologies, specializing in the research, development, and manufacturing of high-performance energy storage solutions. With many years of industry expertise, we deliver cutting-edge polymer lithium-ion (LiPo), lithium iron phosphate (LiFePO4), solid-state, semi-solid-state, and sodium-ion batteries tailored to diverse applications, from consumer electronics to electric vehicles and grid storage.

Our Custom Battery Solutions

1. Polymer Lithium-Ion (LiPo) Batteries

• • Applications: Wearables, drones, portable devices, medical equipment.
  • Customization: Flexible shapes, high energy density (up to [X] Wh/kg), fast charging.
  • Advantages: Lightweight, slim design, enhanced safety with proprietary electrolytes.

2. Lithium Iron Phosphate (LiFePO4) Batteries

• • Applications: EVs, solar storage, industrial backup power.
  • Customization: Scalable capacities, extended cycle life.
  • Advantages: Thermal stability, 100% depth of discharge, cost-effective.

3. Solid-State & Semi-Solid-State Batteries

• • Applications: Next-gen EVs, aerospace, high-security devices.
  • Customization: Higher energy density, ultra-safe solid electrolytes.
  • Advantages: No leakage, wider temperature range, longer lifespan.

4. Sodium-Ion Batteries

• • Applications: Renewable energy storage, low-cost mobility.
  • Customization: Eco-friendly materials, low-temperature performance (down to -30°C).
  • Advantages: Abundant raw materials, 30% lower cost vs. lithium-ion.

Why Partner With Us?

• •  Rapid Prototyping: Sample delivery within 2 weeks after confirmed design.
  • Cost Optimization: Competitive pricing without compromising quality.
  • End-to-End Support: From design to certification (UL, CE, UN38.3, etc.).
  • Technical Expertise: In-house R&D team for chemistry and BMS integration.
  • Scalable Production: Capacity of around 10MWh/year to meet bulk demands.

Industries We Serve

• • Electric Vehicles & E-Mobility
  • Consumer Electronics
  • Renewable Energy Storage
  • Industrial & Medical Equipment
  • Defense & Aerospace

Get Your Custom Quote Today!